5-TON INDUSTRIAL FLAKE ICE MACHINE (HEAVY-DUTY)

5-TON INDUSTRIAL FLAKE ICE MACHINE (HEAVY-DUTY)

TECHNICAL SPECIFICATIONS

Parameter	Details
Daily Production Capacity	5,000 KG / 24 Hours (5 Tons)
Ice Temperature	-5°C to -8°C (Sub-cooled, completely dry flakes)
Ice Thickness	1.5 mm – 2.2 mm (Optimized for instant thermal transfer)
Refrigerant Options	R404A / R507 / R448A (Global eco-friendly standards)
Compressor Brand	Bitzer (Germany) / Hanbell / Copeland (Heavy-duty industrial)
Cooling Method	Water Cooled (Highly recommended for high-volume efficiency)
Total Power Consumption	18.5 kW – 22.0 kW
Voltage Configuration	220V/380V/440V (50/60Hz Customizable for global grids)
Evaporator Drum Material	Premium SUS304 Stainless Steel (Inner & Outer Walls)
Daily Water Consumption	~ 5.25 m³ / 24 Hours

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CORE PERFORMANCE ADVANTAGES

• STATIONARY EVAPORATOR DESIGN: Engineered with a fixed vertical drum and internal rotating ice-skating blades. This stationary design eliminates the risk of dynamic refrigerant gas leakage, ensuring a long service life and minimum maintenance under 24/7 heavy industrial loads.

• IMMEDIATE PATHOGEN CONTROL: Dropping the core temperature of dressed carcasses quickly is vital for food safety. Our sub-cooled dry flake ice melts rapidly in screw chillers, instantly bringing water down to 0°C to 2°C to halt bacterial growth and meet strict export hygiene standards.

• SKIN INTEGRITY PROTECTION: The flat, thin geometry of flake ice ensures there are no sharp shards or large chunks. It flows smoothly around the birds, guaranteeing zero punctures, scratching, or tearing of the skin during aggressive mechanical pre-cooling.

• INTELLIGENT SYSTEM MONITORING: Controlled by an advanced PLC microcomputer system (Siemens/Schneider components). The automated dashboard features real-time diagnostics and safeguards against water shortages, phase failure, compressor overload, and ice bin overflows.

• HACCP COMPLIANT HYGIENE: Every single component that comes into contact with the ice-making water is fabricated from food-grade SUS304 Stainless Steel, ensuring full compliance with international sanitation audits.

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APPLICATIONS IN FULL-SCALE SLAUGHTER LINES

1. Automated Pre-Cooling Screw Chillers: Continuous, automated ice dosing to maintain safe pre-cooling temperatures before portioning.

2. Deboning & Packing Rooms: Layered over crates of fresh chicken breasts, thighs, and wings to preserve meat texture and color during secondary processing.

3. Byproduct Processing Units: Rapid chilling of high-yield internal organs (gizzards, hearts, livers) directly after extraction to maximize export value.

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SEO STRATEGY & KEYWORDS

Primary Keywords: 5 Ton Flake Ice Machine, 5000kg Industrial Ice Maker, Poultry Chilling Ice System, Large Scale Slaughterhouse Refrigeration, Commercial Ice Generator for Meat.

Target Markets: Large-scale commercial poultry integrations, automated meat processing hubs, and export-driven cold chain facilities across Southeast Asia, Africa, and South America.

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CALL TO ACTION

“ENGINEERED FOR HIGH-OUTPUT POULTRY PROCESSING.”

Built to withstand high-ambient factory floors and tropical climates. Full voltage customization is available (such as 220V 3Phase 60Hz for the Philippines). Contact our engineering team for a dedicated factory layout and FOB Qingdao quote.

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