4-TON HEAVY-DUTY INDUSTRIAL FLAKE ICE MACHINE

4-TON HEAVY-DUTY INDUSTRIAL FLAKE ICE MACHINE

TECHNICAL SPECIFICATIONS

Parameter	Details
Daily Production Capacity	4,000 KG / 24 Hours (4 Tons)
Ice Temperature	-5°C to -8°C (Sub-cooled, completely dry flakes)
Ice Thickness	1.5 mm – 2.2 mm (Optimized for rapid heat absorption)
Refrigerant Options	R404A / R507 / R448A (Eco-friendly industrial standard)
Compressor Brand	Bitzer (Germany) / Copeland (USA) / Hanbell
Cooling Method	Water Cooled (Highly recommended) / Air Cooled Heavy-Duty
Total Power Consumption	15.0 kW – 18.5 kW
Voltage Configuration	220V/380V/440V (50/60Hz Customizable for global grids)
Evaporator Material	Heavy-Duty SUS304 Stainless Steel (Inner & Outer Walls)
Daily Water Consumption	~ 4.2 m³ / 24 Hours

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CORE PERFORMANCE ADVANTAGES

• 24/7 UNINTERRUPTED INDUSTRIAL CAPACITY: Features a stationary vertical evaporator drum with internal scraping blades. This stationary design eliminates dynamic refrigerant seal wear, ensuring zero gas leakage and maximum uptime under full industrial loads.

• CRITICAL BACTERIAL PROTECTION: Dropping core temperature quickly is vital. Our dry flake ice melts efficiently in pre-cooling tanks to instantly bring water down to 0°C to 2°C, locking in freshness and meeting global pathogen control standards.

• PREMIUM CARCASS APPEARANCE: The soft, flat shape of flake ice distributes evenly around the birds without any sharp angles. It guarantees zero punctures, scratching, or tearing of the skin during aggressive screw chilling or tumbling.

• SMART PLC SYSTEM ARCHITECTURE: Integrated with an intelligent Siemens/Schneider PLC control box. The automated diagnostic system monitors and protects against phase loss, water shortages, ice bin overflows, and high/low pressure variances.

• SANITARY & AUDIT-READY: All water distribution components, internal blades, and freezer walls are fabricated from premium food-grade SUS304 Stainless Steel, ensuring full compliance with international HACCP and sanitation standards.

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INTEGRATION ZONES IN INDUSTRIAL SLAUGHTER LINES

1. High-Capacity Screw Chillers: Continuous, automated ice dosing to maintain safe pre-cooling temperatures before portioning.

2. Deboning & Packing Rooms: Layered over crates of fresh chicken breasts, thighs, and wings to preserve meat texture and color during secondary processing.

3. Byproduct Processing Units: Rapid chilling of high-yield internal organs (gizzards, hearts, livers) directly after extraction to maximize export value.

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SEO STRATEGY & KEYWORDS

Primary Keywords: 4 Ton Flake Ice Machine, 4000kg Industrial Ice Maker, Poultry Chilling Ice System, Large Scale Slaughterhouse Refrigeration, Commercial Ice Generator for Meat.

Target Markets: Large-scale commercial poultry integrations, automated meat processing hubs, and export-driven cold chain facilities across Southeast Asia, Africa, and South America.

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CALL TO ACTION

“ENGINEERED FOR HIGH-OUTPUT POULTRY PROCESSING.”

Built to withstand high-ambient factory floors and tropical climates. Full voltage customization is available (such as 220V 3Phase 60Hz for the Philippines). Contact our engineering team for a dedicated factory layout and FOB Qingdao quote.

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