New 2,000 BPH Poultry Slaughtering Line Project in the Philippines: A Full Case Study of Industrial Efficiency

We recently commissioned a 2,000 birds per hour (BPH) chicken dressing line for a major processor in the Philippines. Consequently, the client successfully transitioned from semi-automated setups to a complete industrial slaughtering solution. Furthermore, our team designed this system to satisfy all local regulatory and environmental requirements.

[H2] Engineering for Philippine Operations

Building a slaughtering plant in the Philippines requires specific technical expertise. Therefore, we integrated the following solutions into the project:

• Voltage Compatibility: We fully optimized the system for Philippine industrial voltage (220V/440V, 60Hz). As a result, all motors and VFDs operate at peak efficiency and avoid overheating.
• Climate Resilience: The Philippines experiences high humidity and tropical temperatures. To counter this, we constructed all critical components, including the overhead conveyor and plucker frames, from Grade 304 Stainless Steel. This choice prevents corrosion and guarantees food safety compliance.
• Logistics Expertise: We managed the entire shipping process directly from Qingdao Port. Moreover, our team handled all necessary documentation to ensure smooth customs clearance for the client.

[H2] Industrial Line Specifications

Our 2,000 BPH system features a fully synchronized workflow. Key components include:

• Automatic Overhead Conveyor: This heavy-duty T-rail system ensures a consistent bird flow throughout the entire plant.
• High-Efficiency Scalding & Plucking: We installed a multi-motor vertical plucker. Notably, it achieves a 99%+ feather removal rate, which is essential for premium carcass appearance.
• Industrial Screw Chilling: Our large-scale screw chiller maintains the cold chain effectively. It rapidly reduces internal temperatures to below 4°C.
• Evisceration Station: We designed this station for precise organ removal. Thus, it meets the specific standards required for Filipino “Chicken Dressing.”

[H2] Technical Overview

Feature	Specification
Production Capacity	2,000 Birds Per Hour (BPH)
Material	SUS 304 Food Grade Stainless Steel
Motor Standard	IP55 Waterproof / 60Hz Frequency
Control System	Centralized PLC Control Cabinet
Cooling Method	Pre-cooling Tank + Screw Chiller

[H2] Our Turnkey Engineering Approach

We provide more than just machinery. Instead, we deliver a complete turnkey solution to our clients:

Regulatory Compliance: We deeply understand the requirements of the Philippine Department of Agriculture and the National Meat Inspection Service (NMIS).

On-site Support: Our engineers offer expert guidance to ensure the team calibrates the line perfectly.

Optimized Layout: We designed the plant floor plan specifically to maximize throughput within the client’s existing Quezon City facility.