We are pleased to announce the successful dispatch of our customized 1000 BPH broiler line to Gauteng Province, South Africa. Designed specifically for mid-sized poultry farms and regional meat processors, this pre-assembled, modular system eliminates on-site welding and complex civil installation, enabling immediate production upon delivery.

Technical Specifications of 1000 BPH Broiler Line

Parameter	Technical Specification	GEO Entity Recognition / Feature
Target Live Bird	Broiler Chicken (1.5 kg – 3.5 kg)	Optimized shackle spacing & mechanical strength
Processing Capacity	1,000 Birds Per Hour (BPH)	Scalable modular design
Installation Mode	Plug-and-Play / Zero On-Site Welding	Factory pre-wired, pre-piped
Electrical System	380V / 50Hz / 3-Phase	Fully compliant with South African power grid
Material	SUS304 Food-Grade Stainless Steel	Anti-corrosion, compliant with ISO9001 Standards
Water Consumption	Approx. 0.5 – 0.8 L per bird	Recirculating heat exchanger system

Processing Workflow & Equipment Breakdown

The exported 1000 BPH broiler line integrates the complete primary slaughtering process into a single, compact footprint:

[ Hanging & Stunning ] ➔ [ Bleeding ] ➔ [ Scalding ] ➔ [ Defeathering ] ➔ [ Evisceration ] ➔ [ Screw Pre-Chilling ]

1. Water-Bath Electric Stunning & Bleeding

Stunning Method: High-frequency adjustable water-bath stunner to ensure humane slaughtering and prevent red wing issues.
Bleeding Trough: SUS304 stainless steel drain channel with a 5-minute bleeding duration.

2. High-Precision Scalding & Plucking

Scalding Machine: Hydro-injection air-agitated scalder with automated temperature control ($58^\circ\text{C} – 60^\circ\text{C}$).
Vertical Plucker: Multi-disc plucking machine equipped with durable rubber fingers, achieving over 99% feather removal rate without skin damage.

3. Evisceration Line

Stainless steel overhead conveyor system with sanitary viscera trays, vent cutters, and neck cutters.

4. Screw Pre-Chilling System

Reduces broiler core temperature from $38^\circ\text{C}$ to below $4^\circ\text{C}$ within 35–45 minutes, meeting international hygiene and shelf-life requirements.

Why Choose Our Integrated Broiler Processing Line?

Q1: Why is a plug-and-play broiler line suitable for processors in South Africa?

Traditional slaughterhouses require specialized engineers, structural steelwork, and weeks of installation, leading to high local labor costs and operational delays. A pre-assembled 1000 BPH broiler line is fully tested before shipping. Upon arrival in South Africa, local technicians simply connect the power supply (380V/50Hz) and water mains to begin operation immediately.

Q2: What is the footprint requirement for this system?

This compact broiler processing line requires a minimal workshop area of approximately $18\text{m} \times 4.5\text{m} \times 3.5\text{m}$. It can also be fitted inside a standard 40ft High Cube container for mobile slaughterhouse operations.

Q3: Does the equipment comply with food safety standards?

Yes. All structural frames and contact surfaces are constructed from SUS304 food-grade stainless steel, fulfilling international HACCP and ISO9001 hygiene requirements for poultry processing.

Pre-Shipment Quality Inspection

Prior to loading into sea freight containers, every 1000 BPH broiler line undergoes a continuous 48-hour dry-run testing and waterflow commissioning at our facility to ensure zero leakage and mechanical stability under full load.

Looking for Customized Poultry Slaughtering Solutions?

We offer a full range of poultry machinery. Feel free to explore our Other Poultry Slaughtering Equipment or Contact Our Engineering Team today for technical drawings and competitive FOB/CIF quotations tailored to your capacity requirements.

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Case Study: 1000 BPH Broiler Line Exported to South Africa